Electrospinning System

      Information

          IDASONIC Electrospinning System – Lab model has been designed on a lab scale to produce nanofibers that are widely used in industries such as filtration, textile manufacturing, medical, cosmetic, pharmaceutical manufacturing and composites technology.

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      General Aspect

        Electrospinning is one of the most frequently used technique to produce polymer nanofibers. The main components of an electrospinning system are syringe for loading polymer solution, a syringe pump for polymer feeding, a spinneret (a metal needle), a high voltage power supply, and a collector. During the formation of nanofiber in the electrospinning process, the polymer solution is fed through spinneret(s) with the help of syringe and syringe pump, and then the electric field deforms the polymer solution and directs to the grounded collector by means of high voltage applied between the spinneret(s)-collector. 

 

          This model has been designed on a lab scale to produce nanofibers that are widely used in industries such as filtration, textile manufacturing, medical, cosmetic, pharmaceutical manufacturing and composites technology. This system can be updated according to the demands of the customers in different configurations for different research areas and much more, on a pilot and industrial scale.

 

      Technical Specifications

High Voltage Source

  • 20 W power. supplies max 1 mA current at the value 20 kV voltage or 0,67 mA current at the value 30 kV voltage.
  • The voltage can be adjustable at the range 0-30 kV with 0.1 kV precision.
  • provides an adjustable current limitation

Collector Specifications

  • A cylindrical collector
  • Stainless steel with aluminum alloy
  • 100 mm diameter and 250 mm length
  • 150 mm x 250 mm coating area
  • Stationary plate collector (easy plug with the dimensions of 150 x 250 mm….)
  • Bottom-up configurations

Spinneret Material

  • Stainless steel with electrical conductivity
  • Nozzle with different inner diameters (0.8 mm, 0.9 mm, 1.0 mm, 1.2 mm)

Distance between Nozzle and Collector

  • Adjustable distance in the range of 20 mm – 250 mm
  • Oscillation of spinnerets in a single axis (10 mm/s – 80 mm/s) for homogeneous coating

Control Unit

  • PLC control unit
  • Touchscreen with user-friendly interface
  • All parameters can be controlled easily

Solution Transfer Unit

  • Two independent syringe pump units
  • Compatible with all kind of syringe
  • Adjustable flow rate between 0,01ml/h and 750 ml/h

Chamber Specifications

  • LED lighting
  • Humidity sensor to read the relative humidity in the chamber
  • Temperature sensor to read the temperature in the cabinet
  • Stainless steel with coated electrostatic powder paint
  • Wide window to easily observation
  • Max dimension W: 1050 mm x L: 950 mm x H: 1100 mm

Safety

  • Emergency button
  • High voltage warning light
  • Overcurrent protection relay
  • Cabinet with electrically isolated and grounded

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About Us

The IDASONIC Nanocoating System and Technologies was founded in 2016 by academicians with expertise in nano-size coating of functional materials.

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NANOCOATING SYSTEMS AND TECHNOLOGIES
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