26 July 2025/
IDASONIC, a leading Turkish high-tech company, has released a new brochure highlighting its cutting-edge nanocoating and nanofiber technologies developed specifically...
IdaMist® Ultrasonic Atomizer and Generator set is an advanced technology that enables the separation of liquids into fine droplets by high frequency ultrasonic vibrations. This system is ideal to produce micron-sized particles and is used in a wide range of industries. Thanks to its superior atomization capability, homogeneous and consistent sprays can be achieved, which is a great advantage, especially in precision applications.
Sold as a stand-alone set, it helps users optimize their processes by delivering reliable results in high-precision processes.
Technical Specifications:
MODEL | IdaMist-V040 | IdaMist-V060 | IdaMist-V100 | IdaMist-V120 |
ATOMIZER FREQUENCY | 40 kHz | 60 kHz | 100 kHz | 120 kHz |
FLOW RATE | 0.2–20 l/h | 0.2–20 l/h | 0.2–20 l/h | 0.2–20 l/h |
MEAN DROP SIZE (WATER) | Ø 60 µm | Ø 45 µm | Ø 25 µm | Ø 20 µm |
POWER OUTPUT | 8 W | |||
NOZZLE DESIGN | Vortex shaper | |||
OPERATING VOLTAGE | Energy requirement compatible with 220V AC | |||
An ultrasonic atomizer is a device that atomizes liquids by breaking them into tiny droplets with high frequency ultrasonic vibrations. This process is physically highly efficient, and particle size can be reduced to micron levels. Here is how it works step by step:
1. Generation of Ultrasonic Vibrations:
At the heart of the atomizer is a piezoelectric crystal. This crystal starts to vibrate rapidly when electrical energy is applied to it. The frequency of the vibrations can be between 40 kHz and 120 kHz, depending on the properties and design of the piezoelectric material used.
2. Transmission of Vibrations into Liquid:
The vibrations of the piezoelectric crystal are transferred to the metal plate or head of the atomizer. This head is in contact with the liquid and the vibrations begin to ripple the liquid, breaking it into small droplets. At this stage, the ultrasonic energy passes into the liquid, creating waves on a very small scale.
3. Atomization (Droplet Formation):
The vibrations create very high frequency waves on the surface of the liquid, overcoming the surface tension of the liquid. In this process, the liquid disintegrates into droplets. The ultrasonic atomizer produces these droplets as micron-sized particles. The size of the droplets depends on the frequency of the atomizer and the physical properties of the liquid:
High frequency → Smaller droplets
Low frequency → Larger droplets
4. Dispersion of Droplets:
The formed fine droplets are sprayed onto the desired surface with the help of an air flow or pressurized gas. At this stage, a homogeneous distribution of the droplets is achieved, which is particularly advantageous in thin film coating, medical spray applications and nano-material production.
• Thin Film Coating:
In combination with ultrasonic spray coating systems, it provides homogeneous and high-quality coatings in thin film coating technologies. Widely used in advanced materials applications such as solar cells, fuel cells, perovskite and organic solar panels.
• Flexible Surface Coatings (Textile, Non-woven Fabric, Filter, Membrane):
Provides homogeneous coatings on flexible substrates such as textiles, non-woven fabrics, filters and membranes, offering critical advantages, especially in filtration, textile and medical applications.
• Chemical Synthesis and Materials Science:
The atomizer is used in nanoparticle production, catalyst preparation, and chemical vapor deposition (CVD) processes to deliver highly efficient results.
• Pharmaceutical and Biotechnology:
Reliable and precise solutions for the atomization and dispensing of drug carriers, nano emulsions, and biotechnological products.
• Food Industry:
Microencapsulation of foods, flavor dispensing and spray drying processes achieve optimum results thanks to the atomizer’s excellent control capability.
• Coating and Inkjet:
In high precision inkjet, coating and surface treatment processes, the atomizer provides homogeneous dispersion with fine particle sizes.
• High Atomization Quality:
The capacity to produce very small particles and homogeneous sprays makes it an excellent choice, especially for thin film coatings and precision applications.
• Wide Range of Applications:
From advanced materials technologies to biotechnology, it offers a wide range of uses.
• Easy Integration:
Fast integration into existing systems offers the chance to optimize your production processes without interruption.
• Low Energy Consumption:
The generator set provides energy efficiency, ensuring long-term use at low cost.
• Long Life and Durability:
Manufactured with stainless steel and high-quality components, it provides long-lasting use.
"We integrated the UltraSprayer®-Starter into our university lab, and the impact was immediate. Its desktop size and intuitive touchscreen controls allowed our graduate students to get up and running with minimal training. We've achieved outstanding uniformity in our thin-film solar cell prototypes, something we struggled with using other methods. For any academic institution focused on materials science, this is a brilliant, cost-effective tool that genuinely accelerates the research process."
"As the manager of a startup's R&D lab, budget is always a primary concern. The UltraSprayer®-Starter provided the perfect entry point into high-quality ultrasonic coating without the massive capital investment. We were impressed by its performance, especially in depositing homogeneous nano-coatings for our flexible sensor development. It's a simple, reliable, and effective workhorse that has become essential to our daily operations."
"The precision of the UltraSprayer®-Starter is its greatest asset. In our work with semiconductor thin films, controlling the deposition process is critical. This machine delivers exceptional consistency and produces flawless, even coatings every time. The combination of the syringe pump and the heated plate gives us the fine control we need for repeatable, high-quality results. It's an economical solution that performs well beyond its price point."
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Its high-quality atomization produces exceptionally fine and uniform droplets—perfect for achieving homogeneous thin-film coatings in precision-focused industries.
The device is versatile and suitable for a broad spectrum of applications, including advanced materials technologies and biotechnology—whenever precise, high-quality atomization is required.
It offers seamless and rapid integration into current systems, allowing workflows to be optimized without causing operational interruptions.
Manufactured using robust components like stainless steel and incorporating energy-efficient generator technology, IdaMist® ensures low operating costs, durable performance, and long-term reliability.
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