The NanoWeaver®-Essential+ is an advanced and versatile electrospinning system, offering enhanced features for efficient nanofiber production in both research and small-scale industrial applications. It combines user-friendly operation with flexibility, providing a range of options to accommodate diverse needs. The system includes dual collectors, with a side-by-side plate collector and a rotary cylindrical collector, along with an adjustable high-voltage source and support for up to five spinnerets, enabling multi-material electrospinning. The NanoWeaver®-Essential+ comes equipped with two separate IdaFlow® syringe pumps for precise solution delivery. Real-time environmental monitoring, including humidity and temperature sensors, is integrated for optimal control of the electrospinning process. Key parameters such as applied voltage, solution flow rate, and spinneret settings can be easily adjusted via the touchscreen interface, while the spinneret-to-collector distance is manually adjustable, giving users the flexibility to fine-tune the system for producing high-quality nanofibers tailored to specific applications.
| Category | Specification |
|---|---|
| Control System | PLC-controlled for high precision and consistent operation |
| User Interface | Touchscreen interface with real-time monitoring and control |
| High Voltage Source | 0–30.0 kV (standard), adjustable in 0.1 kV increments; Optional: 0–60.0 kV |
| Collector 1 (Plate) | 150 mm × 150 mm, side-by-side configuration |
| Collector 2 (Cylindrical) | 50 mm diameter, 150 mm length; Coating area: 157 mm × 150 mm; Speed: 0–500 rpm |
| Spinneret Support | Supports up to 5 stainless steel spinnerets (electrically conductive) |
| Nozzle-Collector Distance | Manual adjustment, up to 200 mm |
| Syringe Pumps | 2 × IdaFlow® single-channel syringe pumps |
| Flow Rate Range | 0.1 ml/h to 2000 ml/h |
| Syringe Compatibility | Compatible with a variety of syringe sizes and types |
| Electrospinning Chamber Size | 850 mm × 900 mm × 750 mm |
| Environmental Monitoring | Integrated humidity and temperature sensors |
| Lighting | Built-in LED lighting for clear process visibility |
"We integrated the UltraSprayer®-Starter into our university lab, and the impact was immediate. Its desktop size and intuitive touchscreen controls allowed our graduate students to get up and running with minimal training. We've achieved outstanding uniformity in our thin-film solar cell prototypes, something we struggled with using other methods. For any academic institution focused on materials science, this is a brilliant, cost-effective tool that genuinely accelerates the research process."
"As the manager of a startup's R&D lab, budget is always a primary concern. The UltraSprayer®-Starter provided the perfect entry point into high-quality ultrasonic coating without the massive capital investment. We were impressed by its performance, especially in depositing homogeneous nano-coatings for our flexible sensor development. It's a simple, reliable, and effective workhorse that has become essential to our daily operations."
"The precision of the UltraSprayer®-Starter is its greatest asset. In our work with semiconductor thin films, controlling the deposition process is critical. This machine delivers exceptional consistency and produces flawless, even coatings every time. The combination of the syringe pump and the heated plate gives us the fine control we need for repeatable, high-quality results. It's an economical solution that performs well beyond its price point."
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The NanoWeaver®-Essential+ includes dual collectors (plate and rotary cylindrical), support for up to five spinnerets, and dual IdaFlow® syringe pumps, allowing multi-material electrospinning with greater precision and flexibility.
Yes. The system is designed for both research and small-scale industrial applications, making it suitable for a wide range of uses including nanofiber research, filtration, biomedical applications, and material science projects.
The system features real-time environmental monitoring with integrated humidity and temperature sensors. Key parameters such as voltage, flow rate, and spinneret settings can be controlled and adjusted via the touchscreen interface.
Absolutely. Despite its advanced features, the NanoWeaver®-Essential+ is designed with a user-friendly interface and manual adjustments like spinneret-to-collector distance, making it accessible for both new users and experienced researchers.
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