The NanoWeaver®-R2R Model Electrospinning System is a high-performance, lab-scale solution designed for continuous nanofiber production. Combining automation with user-friendly control, it’s perfect for both research and small-scale industrial applications. The system features dual collectors—bottom-up plate and rotary cylindrical—along with an adjustable high-voltage source and support for up to 20 spinnerets, enabling multi-material electrospinning and efficient production. Two independently controlled IdaFlow® syringe pumps ensure precise fluid delivery. Real-time environmental monitoring with humidity and temperature sensors maintains optimal conditions. Key parameters like voltage, flow rate, and spinneret settings are easily adjusted via the touchscreen, while the PLC system automatically regulates nozzle-to-collector distance for precise results. This combination of precision and flexibility makes the NanoWeaver®-R2R ideal for high-quality lab-scale electrospinning applications.
| Control System | HMI/SCADA-controlled for real-time monitoring and system management | |
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IDA-NWR-RTP |
Power Supply | High-voltage source: 0–30.0 kV range, adjustable in 0.1 kV steps. Optional 0–60.0 kV version available upon request. |
| Screen | 7” touchscreen with user-friendly designed interface | |
| Nozzle | Needleless spinneret or up to 30 needle-based electrically conductive stainless steel spinnerets | |
| Web System | Adjustable width up to 300 mm, speed 0.05–5 m/min, standard unwind/rewind mode with cylindrical bobbins and automatic tension control. | |
| Nozzle-Collector Distance | Automatic distance adjustment up to 260 mm | |
| System Configuration | Combined Roll-to-Roll and Bottom-Up design | |
| Liquid Delivery | Continuous, controlled feed compatible with Roll-to-Roll process. | |
| Flow Rate Range | Min: 17.9 nl/min (with BD 1ml syringe) Max: 84 ml/min (with BD 60ml syringe) | |
| Additional Features | LED lighting, Humidity & Temperature sensors | |
| Dimensions | 950 mm x 1000 mm x 850 mm | |
| Certification | CE, ISO 9001:2015 | |
"Since its installation in our lab in Metallurgical and Materials Engineering Department, the UltraSprayer-Starter system has not only facilitated our ongoing research on solar cells and photocatalyst thin films, but also significantly expanded our research capabilities by enabling the coating of metallic materials. Its ease of use in non-vacuum environments, advanced electronic infrastructure, and suitability for large-area deposition have made it an integral part of both undergraduate and academic research activities. The system has found widespread use among our students and academic staff alike, supporting a diverse range of experimental studies."
“In our research group, we have been actively using IDASONIC’s triple syringe pump in our spray coating system, and we are very satisfied with the results. For our work on semiconductor thin films—particularly oxide- and sulfide-based compounds for optoelectronic circuit elements—the pump’s precise and stable flow control provides a significant advantage. Even at very low flow rates, it ensures consistent and reproducible performance. This reliability has improved both the accuracy of our experiments and the overall quality of the thin films we produce. IDASONIC’s syringe pump has become an essential tool for our research activities.”
“In our research group at Çanakkale Onsekiz Mart University, we are using IDASONIC’s NanoWeaver® Pro electrospinning system for our studies on advanced wound dressings, particularly targeting diabetic wound healing applications. The system’s high precision, stability, and versatility in nanofiber production allow us to design and fabricate functional wound dressings with controlled morphology and tailored properties. This capability significantly enhances the quality and reproducibility of our experimental results. IDASONIC’s NanoWeaver® Pro has become a key technology enabling us to advance our research on innovative solutions for diabetic wound treatment.”
“At the Department of Metallurgical and Materials Engineering, we are using IDASONIC’s UltraSprayer® Pro ultrasonic spray coating system for our research on transparent conductive oxide (TCO) thin films, particularly aluminum-doped zinc oxide (AZO). The system provides excellent control over film thickness, uniformity, and reproducibility, which are critical parameters in our work. With UltraSprayer® Pro, we have been able to produce high-quality AZO coatings with improved optical and electrical properties, directly supporting our research on next-generation functional materials. The device has proven to be a reliable and indispensable part of our laboratory.”
With the introduction of the Electrospinning System into our laboratory, we immediately noticed a positive shift in our research workflow. Its compact structure and intuitive controls allowed our graduate students to start experiments quickly without the need for extensive training. The device enabled us to fabricate uniform and reproducible nanofiber structures, which had been difficult to achieve with traditional methods. For research groups engaged in nanomaterials, biomedical applications, or advanced composites, this system stands out as a practical educational platform and an innovative tool that enhances both teaching and research. In addition, the responsive technical support and service provided gave us extra confidence, ensuring that we could focus on our experiments without interruptions.
“At COBILTUM, we have been using the NanoWeaver® Pro system in our studies on smart windows, wound dressings, drug delivery systems, and various nanofiber-based coatings. The system offers reliable performance and flexibility, which helps us to work on both materials science and biomedical applications. Its capability to produce uniform nanofibers with controlled properties has made it a practical tool for our research group, supporting different projects in a consistent way.”
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The R2R model is designed with dual collectors (bottom-up plate and rotary cylindrical) and support for up to 20 spinnerets, enabling multi-material electrospinning and seamless continuous nanofiber production at the lab scale.
Yes. The NanoWeaver®-R2R is ideal for advanced research labs as well as small-scale industrial environments, offering a balance of automation, precision, and flexibility.
The R2R model integrates real-time environmental monitoring with humidity and temperature sensors, while the PLC-controlled nozzle-to-collector distance ensures stable, reproducible electrospinning conditions.
Absolutely. With its touchscreen interface, users can easily adjust key parameters such as voltage, flow rate, and spinneret settings. The automated controls and user-friendly design make it accessible even for new users while meeting the demands of advanced applications.
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