UltraSprayer®-Essential is our desktop product of economical and essential equipment specifically designed for use in research and development (R&D). It can be used in a variety of fields such as solar cells, fuel cells, optoelectronic devices, semiconductor thin film coating and flexible electronic devices. The basic equipment includes a triple syringe pump, XY motion spray nozzle and heater plate that can be controlled via touch screen and is simple to use. UltraSprayer®-Essential offers superior performance, especially in the production of homogeneous nano-sized coatings in thin film form. This product can be easily used in laboratory environments and is a cost-effective addition to the product development process, increasing the speed of researchers and R&D efforts.
Get in touch with us today to discover more about the UltraSprayer®-Essential and find the cost-effective answer for your nanocoating needs!
Technical Specifications
| Category | Details |
|---|---|
| Control System | PLC-controlled for high precision and repeatability |
| Screen | 7” touchscreen with user-friendly interface design |
| Nozzle Motion | X-Y axis: 300 mm × 300 mm; Z-height: Manual, 50–200 mm |
| Ultrasonic Spray Nozzle | IdaMist® Ultrasonic Atomizer (10 kHz) with vortex air shroud |
| Heating Plate | IdaColor-HT2020: Max 500°C, up to 200 mm × 200 mm surface area; multi-zone PID control with K-type thermocouple |
| Vacuum Plate (Optional) | Max 150°C for mixing thin and flexible substrates |
| Liquid Delivery | Three-channel syringe pump, suitable for up to 60 ml syringes of various types |
| Flow Rate Range | 0.1 ml/h – 2000 ml/h |
| General Features | LED lighting, humidity & temperature sensors for ambient and chamber readings |
| Dimensions | 830 mm × 860 mm × 750 mm |
| Certification | CE, ISO 9001:2015 |
| Carrier Gas Regulation | Manual pressure regulator for precise gas flow |
"Since its installation in our lab in Metallurgical and Materials Engineering Department, the UltraSprayer-Starter system has not only facilitated our ongoing research on solar cells and photocatalyst thin films, but also significantly expanded our research capabilities by enabling the coating of metallic materials. Its ease of use in non-vacuum environments, advanced electronic infrastructure, and suitability for large-area deposition have made it an integral part of both undergraduate and academic research activities. The system has found widespread use among our students and academic staff alike, supporting a diverse range of experimental studies."
“In our research group, we have been actively using IDASONIC’s triple syringe pump in our spray coating system, and we are very satisfied with the results. For our work on semiconductor thin films—particularly oxide- and sulfide-based compounds for optoelectronic circuit elements—the pump’s precise and stable flow control provides a significant advantage. Even at very low flow rates, it ensures consistent and reproducible performance. This reliability has improved both the accuracy of our experiments and the overall quality of the thin films we produce. IDASONIC’s syringe pump has become an essential tool for our research activities.”
“In our research group at Çanakkale Onsekiz Mart University, we are using IDASONIC’s NanoWeaver® Pro electrospinning system for our studies on advanced wound dressings, particularly targeting diabetic wound healing applications. The system’s high precision, stability, and versatility in nanofiber production allow us to design and fabricate functional wound dressings with controlled morphology and tailored properties. This capability significantly enhances the quality and reproducibility of our experimental results. IDASONIC’s NanoWeaver® Pro has become a key technology enabling us to advance our research on innovative solutions for diabetic wound treatment.”
“At the Department of Metallurgical and Materials Engineering, we are using IDASONIC’s UltraSprayer® Pro ultrasonic spray coating system for our research on transparent conductive oxide (TCO) thin films, particularly aluminum-doped zinc oxide (AZO). The system provides excellent control over film thickness, uniformity, and reproducibility, which are critical parameters in our work. With UltraSprayer® Pro, we have been able to produce high-quality AZO coatings with improved optical and electrical properties, directly supporting our research on next-generation functional materials. The device has proven to be a reliable and indispensable part of our laboratory.”
With the introduction of the Electrospinning System into our laboratory, we immediately noticed a positive shift in our research workflow. Its compact structure and intuitive controls allowed our graduate students to start experiments quickly without the need for extensive training. The device enabled us to fabricate uniform and reproducible nanofiber structures, which had been difficult to achieve with traditional methods. For research groups engaged in nanomaterials, biomedical applications, or advanced composites, this system stands out as a practical educational platform and an innovative tool that enhances both teaching and research. In addition, the responsive technical support and service provided gave us extra confidence, ensuring that we could focus on our experiments without interruptions.
“At COBILTUM, we have been using the NanoWeaver® Pro system in our studies on smart windows, wound dressings, drug delivery systems, and various nanofiber-based coatings. The system offers reliable performance and flexibility, which helps us to work on both materials science and biomedical applications. Its capability to produce uniform nanofibers with controlled properties has made it a practical tool for our research group, supporting different projects in a consistent way.”
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The UltraSprayer®-Pro is designed to handle a wide range of materials, including conductive inks, nanoparticles, polymers, bio-coatings, and other specialty solutions commonly used in solar cells, fuel cells, medical devices, and electronics.
Yes. While UltraSprayer®-Pro is optimized for research and development, its precision, flexibility, and modular coating capabilities make it well-suited for pilot-scale production and prototyping.
The 3-channel syringe pump allows users to dispense multiple fluids either simultaneously or sequentially, enabling multi-layer coatings, gradient films, or flexible process control without hardware changes.
Yes. The system’s XYZ mobility and modular accessories (e.g., stent, catheter, and in-tube coating modules) enable precise coating of irregular and complex geometries.
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