The UltraSprayer® – Essential+ Model is a versatile ultrasonic spray coating system designed for high-precision applications in both industrial and research environments. Featuring a movable nozzle design with an expanded 400 mm x 400 mm scanning area compared to the Essential Model, it provides greater flexibility for coating larger surfaces with uniformity and precision. With features like real-time environmental monitoring, a three-channel syringe pump, and customizable settings, this system is tailored to meet the needs of a variety of coating applications, from thin-film coatings to flexible substrates. The integrated IdaMist® Ultrasonic Atomizer and high-temperature heating plate ensure uniform coatings with optimal adhesion, making it a reliable solution for consistent, high-quality results.
| Control System | HMI/SCADA-controlled for real-time monitoring and system management | |
IDA-USP-ESP | Power Supply | 200 V AC, 50 Hz, single-phase, Type F (Schuko) plug. |
| Screen | 7” touchscreen with user-centered interface design | |
| Nozzle Motion | XY-axis: 400 mm x 400 mm, Manual Z-height: 50–200 mm | |
| Ultrasonic Spray Nozzle | IdaMist® Ultrasonic Atomizer (100 kHz) with vortex air shaper | |
| Heating Plate | IdaCalor-HT3535, Max Temp: 500°C, 350 mm x 350 mm | |
| Vacuum Plate (optional) | IdaVac-RT3535, 350 mm x 350 mm, heated (max. 200°C) or non-heated | |
| Liquid Delivery | Three-channel syringe pump, up to 60 ml syringes | |
| Micro Syringe Pump (optional) | Integrated micro pump at nozzle for precise low-volume (<20ml) dispensing | |
| Flow Rate Range | Min: 17.9 nl/min (with BD 1ml syringe) Max: 84 ml/min (with BD 60ml syringe) | |
| Additional Features | LED lighting, Humidity & Temperature sensors | |
| Dimensions | 950 mm x 1000 mm x 850 mm | |
| Carrier Gas Regulation | Manual pressure regulator | |
| Certification | CE, ISO 9001:2015 |
"Since its installation in our lab in Metallurgical and Materials Engineering Department, the UltraSprayer-Starter system has not only facilitated our ongoing research on solar cells and photocatalyst thin films, but also significantly expanded our research capabilities by enabling the coating of metallic materials. Its ease of use in non-vacuum environments, advanced electronic infrastructure, and suitability for large-area deposition have made it an integral part of both undergraduate and academic research activities. The system has found widespread use among our students and academic staff alike, supporting a diverse range of experimental studies."
“In our research group, we have been actively using IDASONIC’s triple syringe pump in our spray coating system, and we are very satisfied with the results. For our work on semiconductor thin films—particularly oxide- and sulfide-based compounds for optoelectronic circuit elements—the pump’s precise and stable flow control provides a significant advantage. Even at very low flow rates, it ensures consistent and reproducible performance. This reliability has improved both the accuracy of our experiments and the overall quality of the thin films we produce. IDASONIC’s syringe pump has become an essential tool for our research activities.”
“In our research group at Çanakkale Onsekiz Mart University, we are using IDASONIC’s NanoWeaver® Pro electrospinning system for our studies on advanced wound dressings, particularly targeting diabetic wound healing applications. The system’s high precision, stability, and versatility in nanofiber production allow us to design and fabricate functional wound dressings with controlled morphology and tailored properties. This capability significantly enhances the quality and reproducibility of our experimental results. IDASONIC’s NanoWeaver® Pro has become a key technology enabling us to advance our research on innovative solutions for diabetic wound treatment.”
“At the Department of Metallurgical and Materials Engineering, we are using IDASONIC’s UltraSprayer® Pro ultrasonic spray coating system for our research on transparent conductive oxide (TCO) thin films, particularly aluminum-doped zinc oxide (AZO). The system provides excellent control over film thickness, uniformity, and reproducibility, which are critical parameters in our work. With UltraSprayer® Pro, we have been able to produce high-quality AZO coatings with improved optical and electrical properties, directly supporting our research on next-generation functional materials. The device has proven to be a reliable and indispensable part of our laboratory.”
With the introduction of the Electrospinning System into our laboratory, we immediately noticed a positive shift in our research workflow. Its compact structure and intuitive controls allowed our graduate students to start experiments quickly without the need for extensive training. The device enabled us to fabricate uniform and reproducible nanofiber structures, which had been difficult to achieve with traditional methods. For research groups engaged in nanomaterials, biomedical applications, or advanced composites, this system stands out as a practical educational platform and an innovative tool that enhances both teaching and research. In addition, the responsive technical support and service provided gave us extra confidence, ensuring that we could focus on our experiments without interruptions.
“At COBILTUM, we have been using the NanoWeaver® Pro system in our studies on smart windows, wound dressings, drug delivery systems, and various nanofiber-based coatings. The system offers reliable performance and flexibility, which helps us to work on both materials science and biomedical applications. Its capability to produce uniform nanofibers with controlled properties has made it a practical tool for our research group, supporting different projects in a consistent way.”
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The UltraSprayer®-Pro is designed to handle a wide range of materials, including conductive inks, nanoparticles, polymers, bio-coatings, and other specialty solutions commonly used in solar cells, fuel cells, medical devices, and electronics.
Yes. While UltraSprayer®-Pro is optimized for research and development, its precision, flexibility, and modular coating capabilities make it well-suited for pilot-scale production and prototyping.
The 3-channel syringe pump allows users to dispense multiple fluids either simultaneously or sequentially, enabling multi-layer coatings, gradient films, or flexible process control without hardware changes.
Yes. The system’s XYZ mobility and modular accessories (e.g., stent, catheter, and in-tube coating modules) enable precise coating of irregular and complex geometries.
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