The UltraSprayer® – Essential+ Model is a versatile ultrasonic spray coating system designed for high-precision applications in both industrial and research environments. Featuring a movable nozzle design with an expanded 400 mm x 400 mm scanning area compared to the Essential Model, it provides greater flexibility for coating larger surfaces with uniformity and precision. With features like real-time environmental monitoring, a three-channel syringe pump, and customizable settings, this system is tailored to meet the needs of a variety of coating applications, from thin-film coatings to flexible substrates. The integrated IdaMist® Ultrasonic Atomizer and high-temperature heating plate ensure uniform coatings with optimal adhesion, making it a reliable solution for consistent, high-quality results.
| Category | Details |
|---|---|
| Control System | PLC-controlled for high precision and repeatability |
| Screen | 7” touchscreen with user-centered interface design |
| Nozzle System | X-Y-axis scanning area: 400 mm × 400 mm; Manual Z-height adjustment: 50–200 mm |
| Ultrasonic Spray Nozzle | IdaList® Ultrasonic Atomizer (100 kHz) with vortex air shaper |
| Heating System | LaCalor-HT2000: Max 500°C, up to 300 mm × 300 mm surface area; precise temperature control with K-type thermocouple |
| Vacuum Plate (Optional) | 150 mm × 150 mm for fixing thin and flexible substrates |
| Liquid Delivery | Three-channel syringe pump, suitable for up to 60 ml syringes of various types |
| Flow Rate Range | 0.1 ml/min – 2000 ml/min |
| General Features | LED lighting, humidity & temperature sensors for chamber environment |
| Dimensions | 9500 mm × 1000 mm × 850 mm |
| Certification | CE, ISO 9001:2015 |
| Carrier Gas Regulation | Manual pressure regulator for precise gas flow |
"We integrated the UltraSprayer®-Starter into our university lab, and the impact was immediate. Its desktop size and intuitive touchscreen controls allowed our graduate students to get up and running with minimal training. We've achieved outstanding uniformity in our thin-film solar cell prototypes, something we struggled with using other methods. For any academic institution focused on materials science, this is a brilliant, cost-effective tool that genuinely accelerates the research process."
"As the manager of a startup's R&D lab, budget is always a primary concern. The UltraSprayer®-Starter provided the perfect entry point into high-quality ultrasonic coating without the massive capital investment. We were impressed by its performance, especially in depositing homogeneous nano-coatings for our flexible sensor development. It's a simple, reliable, and effective workhorse that has become essential to our daily operations."
"The precision of the UltraSprayer®-Starter is its greatest asset. In our work with semiconductor thin films, controlling the deposition process is critical. This machine delivers exceptional consistency and produces flawless, even coatings every time. The combination of the syringe pump and the heated plate gives us the fine control we need for repeatable, high-quality results. It's an economical solution that performs well beyond its price point."
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The UltraSprayer®-Pro is designed to handle a wide range of materials, including conductive inks, nanoparticles, polymers, bio-coatings, and other specialty solutions commonly used in solar cells, fuel cells, medical devices, and electronics.
Yes. While UltraSprayer®-Pro is optimized for research and development, its precision, flexibility, and modular coating capabilities make it well-suited for pilot-scale production and prototyping.
The 3-channel syringe pump allows users to dispense multiple fluids either simultaneously or sequentially, enabling multi-layer coatings, gradient films, or flexible process control without hardware changes.
Yes. The system’s XYZ mobility and modular accessories (e.g., stent, catheter, and in-tube coating modules) enable precise coating of irregular and complex geometries.
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