UltraSprayer®-Starter is an ultrasonic spray coating system designed for cost-effective R&D applications. In other words, the UltraSprayer®-Starter is a simple, economical and effective desktop-sized product, our basic and entry-level equipped model specifically designed for use in research and development (R&D). It can be used in various fields such as solar cells, fuel cells, optoelectronic devices, semiconductor thin film coating and flexible electronic devices. It mainly includes syringe pump, fixed nozzle and heater plate equipment that can be controlled via touch screen and is simple to operate. In particular, it exhibits outstanding performance in the production of homogeneous nano-sized coatings in thin film form. The UltraSprayer®-Starter can be easily used in laboratory environments and is cost-effective, accelerating the product development process for researchers and R&D.
Contact us now to learn more about UltraSprayer®-Starter and get the economical solution for your nanocoating applications!
| CONTROL UNIT | Embedded control unit Touchscreen with user-friendly interface 3x IdaConnect® Interface |
| NOZZLE MOTION | the nozzle is stationary and not movable Z-height can be manually adjusted between 50-300 mm |
| ULTRASONIC SPRAY NOZZLE | IdaMist® Ultrasonic Atomizer Operating frequency 100 kHz (options are available.) Output power 8 W Average droplet size ~20 µm |
| HEATING PLATE | Operating temperature: max 500°C Up to 150mmx150mm surface area Precise temperature control with K-type thermocouple |
| VACUUM PLATE (OPTIONAL) | 150 mm x 150 mm For fixing thin and flexible substrates |
| LIQUID DELIVERY | IdaFlow® Syringe Pump Triple syringe pump for high volume solutions, suitable for up to 60 ml syringes of different types and volumes PCB controlled adjustable flow rate in the range of 0.5 – 20 ml/min |
LIQUID DELIVERY (OPTIONAL) | IdaFlow® MicroSyringe Pump Z-axis integrated microsyringe pump for low volume solutions with minimal solution loss Single microsyringe pump suitable for syringes of different types and volumes (<10ml) PCB controlled adjustable flow rate between 5µl/min – 5ml/min |
| CHAMBER SPESIFICATIONS | LED lighting Humidity & Temperature sensor to read the relative humidity& temperature in the chamber |
| GENERAL DIMENSION | Outer dimension: 850 mmx900 mmx750mm IP54 Environmental protection Aluminum mechanism for rust protection |
| CERTIFICATION | CE, ISO 9001:2015 |
"We integrated the UltraSprayer®-Starter into our university lab, and the impact was immediate. Its desktop size and intuitive touchscreen controls allowed our graduate students to get up and running with minimal training. We've achieved outstanding uniformity in our thin-film solar cell prototypes, something we struggled with using other methods. For any academic institution focused on materials science, this is a brilliant, cost-effective tool that genuinely accelerates the research process."
"As the manager of a startup's R&D lab, budget is always a primary concern. The UltraSprayer®-Starter provided the perfect entry point into high-quality ultrasonic coating without the massive capital investment. We were impressed by its performance, especially in depositing homogeneous nano-coatings for our flexible sensor development. It's a simple, reliable, and effective workhorse that has become essential to our daily operations."
"The precision of the UltraSprayer®-Starter is its greatest asset. In our work with semiconductor thin films, controlling the deposition process is critical. This machine delivers exceptional consistency and produces flawless, even coatings every time. The combination of the syringe pump and the heated plate gives us the fine control we need for repeatable, high-quality results. It's an economical solution that performs well beyond its price point."
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The UltraSprayer®-Pro is designed to handle a wide range of materials, including conductive inks, nanoparticles, polymers, bio-coatings, and other specialty solutions commonly used in solar cells, fuel cells, medical devices, and electronics.
Yes. While UltraSprayer®-Pro is optimized for research and development, its precision, flexibility, and modular coating capabilities make it well-suited for pilot-scale production and prototyping.
The 3-channel syringe pump allows users to dispense multiple fluids either simultaneously or sequentially, enabling multi-layer coatings, gradient films, or flexible process control without hardware changes.
Yes. The system’s XYZ mobility and modular accessories (e.g., stent, catheter, and in-tube coating modules) enable precise coating of irregular and complex geometries.
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