In material science, energy, healthcare, and nanotechnology, precision is everything. Ultrasonic spray coating technology is one of the most advanced methods for achieving such precision. Originally developed on a laboratory scale, this technology was rapidly adapted into industrial solutions and has become central to R&D. With its UltraSprayer® series, IDASONIC has emerged as a leading global player in this field.

Fundamentals of Ultrasonic Spray Coating Technology
Ultrasonic spray coating is based on the principle of breaking liquid solutions into fine, uniform droplets through high-frequency vibration and applying them in a controlled manner onto surfaces. This method provides:

• Reduced material waste

• Enhanced film uniformity

• Reproducible experimental results

For laboratory researchers, these features mean both reliable data and efficient resource utilization.

Laboratory-Scale Applications

Energy Research – Fuel Cells and Batteries
In fuel cells and lithium-ion batteries, the uniform thickness of electrode coatings directly influences efficiency. UltraSprayer® devices ensure high reproducibility in catalyst coatings used in these areas.

• Fuel cell electrode coatings

• Thin film coatings for battery anodes/cathodes

Medical Applications – Stents and Drug-Eluting Surfaces
Biocompatible coatings are of vital importance in medical devices. Ultrasonic spray coating enables controlled drug release and ensures uniform surface coverage.

• Drug-eluting stents

• Biocompatible coatings

Material Science and Nanotechnology
In laboratory research on next-generation polymers, ceramics, and biomaterials, ultrasonic coating provides a reliable method for thin film production. Researchers can thereby test new materials at the prototype stage.

• Thin film research

• Nanotechnology applications

The Distinction of the IDASONIC UltraSprayer® Series
With its UltraSprayer® systems, IDASONIC offers not only devices but also a complete ecosystem:

• PLC-based automation: Ensures reproducible parameters

• IdaMist® atomizer technology: Precise droplet size control

• Real-time sensors: Monitoring of humidity and temperature

• User-friendly interface: 7” touchscreen panel

For laboratory users, these features guarantee safe experimentation and reliable results.

Advantages of Ultrasonic Spray Coating

• Consistent quality through homogeneous film structure

• Low maintenance costs with long-lasting nozzle systems

• Versatile application areas: from energy and healthcare to nanotechnology and environmental solutions

• Sustainability: reduced chemical consumption and eco-friendly practices

The Laboratory Technology of the Future
Ultrasonic spray coating is not only the technology of today but also of tomorrow. In strategic fields such as energy conversion, medical devices, and nanotechnology, this method continues to provide high precision and reliability, making it one of the most critical tools in R&D. With its innovative vision expanding from Turkey to the world, IDASONIC continues to be a pioneer in this transformation.

Conclusion and Call to Action
Ultrasonic spray coating opens the doors to innovation at the laboratory scale. With IDASONIC’s UltraSprayer® systems, your research can achieve more efficient, reliable, and sustainable outcomes.
Experience IDASONIC solutions in your projects and take a step into the technology of the future today.

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